Real-time core and surface temperature from pour to completion. Wireless, continuously logged, and compliance-ready without manual data collection.
Need to predict thermal risk before the pour? Thermal Crack Management →
Cement hydration generates heat. In large or thick elements, that heat accumulates faster than it dissipates — creating temperature differentials that can crack early-age concrete before anyone knows it is happening.
Excessive difference between core and surface temperature creates tensile stress. If this exceeds the tensile strength of early-age concrete, cracking occurs. The risk window is typically within the first 24 to 72 hours and cannot be assessed without continuous measurement.
Traditional loggers require someone on site to read and record. Night shifts, weekends, and access constraints create data gaps during the most critical curing period. By the time a threshold exceedance is noticed, the window to intervene has closed.
Most mass concrete specifications require a documented thermal control plan with recorded temperature data. Manually assembled tables compiled after the event carry no continuous audit trail and are difficult to defend if the pour is disputed.
From sensor placement to live platform — set up in under 30 minutes, monitored continuously from anywhere.
Probes positioned at critical depths: core, mid-depth, and surface. Up to 4 sensors per SmartHub device.
Temperature logged at customisable intervals and streamed live to the platform. All readings stored on the device SD card. No manual reads required.
Configurable WhatsApp and dashboard alerts when readings approach project thresholds — giving the team time to act.
Full PDF and Excel compliance report with temperature vs time, peak values, differential history, and complete device log.
Configurable alerts notify the team when readings approach thresholds. Insulation can be added, curing adjusted, or the site team mobilised — before a limit is crossed. Manual logging offers no equivalent window.
Continuous wireless transmission removes the need for overnight or weekend reads. Reduces site labour and eliminates the data gaps that occur at the most critical periods of the curing cycle.
Every reading logged and timestamped from pour to completion. Reports generated directly from the platform — no post-project data assembly, no gaps in the audit trail.
For contractors and technology partners integrating monitoring into project workflows.
Pile caps, raft foundations, and large ground-bearing slabs with high cement content and significant heat of hydration.
Tunnel linings, culverts, retaining walls, and bridge substructure elements where access for manual monitoring is limited.
Deep elements with restrained boundary conditions where differential temperature through the depth of section governs crack risk.
“ConcreteAI's system makes temperature monitoring easier and more efficient for our team. With simplified cabling and automated data collection, we no longer need to send people down regularly to collect data.”
Thermal Crack Management adds pre-pour simulation — predicting the thermal profile and assessing crack risk before concrete is placed, so the monitoring plan is built on a validated foundation.
